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Hydrogen Properties for Energy Research (HYPER) Laboratory Cool. Fuel.

Leaving things for the better

Today I begin professional leave to pursue a moonshot: a paradigm changing concept for hydrogen cooling and liquefaction.  Faculty are eligible for leave every six years, this is my 11th year at WSU and will be my first leave. The purpose of leave is to allow for intense focus and re-training. With many state and federal programs starting to show interest in liquid hydrogen the timing couldn’t be better. With 30 people in the lab and a big move to a new building underway the timing couldn’t be worse. Regardless, we have a very important year ahead.

It is only the second professional leave from … » More …

Designing for Direct Metal Laser Solidification (DMLS) Additive Manufacturing

Additive manufacturing (AM) has emerged as a viable method for part production. Pieces can be made out of either plastic or metal composites, and this method of production is gaining popularity throughout industry. There are vast opportunities within cryogenics for the use of AM which have yet to be explored. Within HYPER, AM is being used for part manufacture on the Tank, and for a novel heat exchanger for hydrogen liquefaction on MHGU. This post is a guide to designing for AM, with cryogenic applications in mind. It will guide you through steps to save you and your team time, money, and most importantly- sanity.

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When enough is enough

Enough: as much or as many as required.

Things I’ve had enough of:

Exceptional students,
Support from the upper administration,
Original ideas,
Time and resources to develop those ideas,
Family support.

So when folks tell me I’m, “at the top of the list of people that could be poached by another institution”, I can say I’ve had enough of that too. Things are about as good as they can be. Really! Here’s a few from the past year:

Hydrogen is not just a cool fuel to me these days.
COVID teaching went as good as it could’ve (literally).» More …

Sustaining the Media Library

Introduction

So you found yourself with extra time—maybe your team is waiting on a part, or you’re just looking to log more hours this week—and you’re not sure what to work on. I have an idea for you… help us finish the big push on cleaning up the media library!

The media library is the thorn in everyone’s side when it comes to making changes to the website. Since we don’t like thorns here at HYPER, it’s time to do some spring cleaning (or whatever season it might be when you read this). Assigning titles and categories to all the images/videos in the media library … » More …

Growing the future — 3D printing cryogenic heat exchangers

(This is a pre-print of my May ‘Cool. Fuel.’ article for Cold Facts — the magazine of the Cryogenic Society of America.)

Back when I was a Ph.D student at Wisconsin the machine that saved many of my days was a Bridgeport manual end mill conveniently located in the basement of the lab. So when I setup the HYPER lab’s manufacturing space at Washington State I found an old Bridgeport clone to place in our manufacturing area. Yes it’s even older now. While it’s still used some for drilling and tapping operations, a new additive manufacturing project led by Jordan Raymond in my lab is … » More …

How to Write a Post

Introduction

After a year of COVID, most of our research took place at home and online. This stressed the importance of presenting our findings in an organized online matter to attract other talent and encourage hydrogen research around the globe. After joining the CORE team in early September 2020, it became our job to seek out the lab’s research and post it online, whether that was a YouTube video, Instagram post, or blog post. As the months went on, we developed a system to create consistency between the different types of content and link them together for more information. It also became apparent that … » More …

Join the CHARGE! — The Consortium for Hydrogen and Renewably Generated Electrofuels at WSU

I’m all charged up this morning about CHARGE — Washington State University’s (WSU’s) new Consortium for Hydrogen and Renewably Generated Electrofuels.

What is an electrofuel?

A high-value, storable, energy product created from hydrogen generated by renewable means like electricity, wind, or solar power. With no fossil fuel resources in the state, Washington has the potential to use electrofuels to eliminate carbon emissions across multiple sectors:

Why WSU?

A couple of years ago I looked around the country for a center specifically devoted towards hydrogen and electrofuels … » More …

Living hinges can be really cool

This is a preprint of my February column “Cool Fuel” in Cold Facts Magazine by the Cryogenic Society of America.

In the June issue of ColdFacts (V. 36, No. 3 2020) I talked about how we’re learning to be more flexible while keeping our cool (a nod to the pandemic). The fun take away though was the realization that thin film polymer origami bellows could flex 100’s of times immersed in liquid nitrogen without fracturing – my new favorite liquid nitrogen (LN2) demonstration. But it didn’t last long (as my favorite demo that is) due to Francis Dunne, a new PhD student in … » More …

How to Build a Cryogenic Plumbing Manifold

Plumbing manifolds on a cryogenic system are just as essential for functionality as proper electrical wiring from a simple light switch to an overhead light. Just like a wire sends current from point A to point B, a plumbing manifold can send hydrogen, helium, nitrogen, and other gasses from point A to B. The number of complex functions performed by plumbing manifolds leads to complexity that approaches integrated circuit boards. However, much less information, not to mention engineering standards, are available on how to reliably construct custom plumbing manifolds for research purposes. This post overviews the systems we have developed at HYPER for academic research … » More …

Why liquid hydrogen?

I’m continually surprised that the HYPER lab remains the only cryogenic hydrogen research lab in US academia. But then again, I find myself continually having to fight for liquid hydrogen, even to hydrogen experts. Hydrogen liquefies at atmospheric pressure only after cooling below 20 K (-420°F), you cannot liquefy hydrogen by increasing pressure. This requirement to make something that cold (a.k.a. cryogenics) is technically challenging. However, in 2012, liquid hydrogen accounted for over 90% of small merchant hydrogen utilization in the US. Yet, only a few legacy companies have the knowledge base necessary to handle liquid hydrogen, and the last academic lab in the US … » More …